Carbide – Uses and Applications
One of the most commonly used chemicals in industries is carbide. The manufacturing sector in particular is a big beneficiary of carbide. Most of the important products in manufacturing are made using carbide. The chemical composition of carbide enables for these various uses. The elements in carbide made it formidable in strength hence its importance in the manufacturing industry.
Various industries use carbide for varied uses. First of all, carbide is used in the manufacture of acetylene. The reaction of carbide with water generates acetylene. The acetylene produced is then used in producing polyvinyl chloride. This is quite important for manufacturing companies since polyvinyl chloride is cheaper than most imported oils. Using it lowers cost of production for most companies.
The steel industry is yet another big beneficiary of carbide. The type of carbide tooling used in the steel industry is the carbide die. This die is largely used in steel production. Strength is the main drive of the use of carbide dies in steel work. Carbide is known to be several times harder than steel hence it can be used to make arguably the hardest metal on earth. The method of forming steel from carbide dies depends on the purpose intended for the steel.
There are three main types of carbide dies used in making steel. First of all, we have cold forming dies. This dies are used when one to use high speed in making steel equipment. This types of dies make steel used for many mechanical equipment in the world. Fasteners in the automotive industry are mostly derived from steel made using cold forming dies. The same can be said for screws, bolts and nuts.
In the second category we have the carbide drawing die or extrusion die. The most common type of steel for this die is stainless steel. It is tungsten carbide that actually allows for stainless steel formation and work to be done due to its ability to withstand strong pressure. This pressure also keeps the stainless nature of the steel intact. Products that can be made using carbide drawing die are mainly pipes and rods.
The last category is made of specialty dies. As suggested by the name, you can make special products from steel using this type of die. Just like the other types, tungsten carbide is used in this process. Specialty dies can be further categorized into three. The three sub-groups are shaving dies, thread dies and swaging dies. These dies often remove any defects on the surface of steel hence enabling for creating of special equipment using the steel. Special applications can be traced to the creation of threads in to screws and bolts to achieve better effects. Generally, the importance of carbide in manufacturing cannot be overemphasized. If you seek durability for your products then carbide is the compound of choice especially when making steel.